Address

1904 Tower Plaza, Sheikh Zayed Road, opp. The Future Museum, Dubai, UAE

Send us a mail

business@hawklandglobalfz.com

Case Study · Pakistan

Aspil Pharma: IV Bottle Container Production

A plastic IV container programme covering container design, injection and blow-molding routes, supporting utilities and the wider engineering required for a complete pharmaceutical IV line.

100 mL–1 LPP IV BottlesInjection & Blow MoldingRO Water
ClientAspil Pharma
LocationPakistan
Container References100 mL–1 L
Project StatusCurrent Operation To Be Confirmed
01 · Project Overview

Moving From Container Design to a Complete IV Line

Changing from glass to plastic affects more than the container. Container manufacturing, filling, sterilisation, utilities and downstream handling need to be considered together.

01

The Container

Project records include polypropylene IV container drawings covering sizes from 100 mL to 1 L and mould records for 500 mL and 1,000 mL bottles.

02

The Production Line

The concept connects injection and blow molding with filling, sterilisation, RO water, utilities, cleanroom engineering, packaging and qualification planning.

02 · Project Scope

From Bottle Geometry to Facility Infrastructure

01

Container Drawings

PP IV container references covering 100 mL through 1 litre.

02

Mould Records

Documented mould information for 500 mL and 1,000 mL formats.

03

Injection Molding

Container-production route incorporating injection technology.

04

Blow Molding

Plastic bottle forming integrated into the wider manufacturing concept.

05

Four-Cavity Option

A four-cavity line quotation appears in the available project records.

06

RO Water

Reverse-osmosis installation flow planning included in the records.

07

Cleanroom & HVAC

Environmental controls planned around sterile production requirements.

08

Validation & Support

Qualification, training and after-sales support form part of the methodology.

03 · Manufacturing Route

The Plastic IV Bottle Production Chain

01PP Resin
02Container Forming
03Solution Preparation
04Filling
05Closure & Sterilisation
06Inspection
07Labeling & Packing
08Finished Goods
04 · Container Strategy

Why Plastic Changes the Economics of the IV Line

Plastic containers can affect freight, storage, breakage, washing requirements and line architecture. Actual savings depend on container size, output, local costs and final configuration.

Lower Weight

Potentially lower transport and handling requirements.

Less Breakage

Reduced breakage risk compared with glass bottles.

Compact Preforms

Less storage space compared with finished empty bottles.

In-House Forming

Container production can become part of the plant.

Integrated Utilities

Water and facility systems designed with the line.

Route-Specific Economics

Total investment depends on the selected configuration.

Available records include design, equipment and quotation material. The source document says Aspil Pharma's current operating status should be confirmed before publishing any claim that the line is operational.
Planning a Plastic IV Bottle Facility?

Start With the Container, Then Engineer the Complete Production Chain

From container-route selection and equipment sourcing through utilities, cleanroom engineering, commissioning and validation.

Discuss Your Project →