Address

1904 Tower Plaza, Sheikh Zayed Road, opp. The Future Museum, Dubai, UAE

Send us a mail

business@hawklandglobalfz.com

Services / Plant Engineering & Design

Plant Engineering & Design

Compliant pharmaceutical facilities, engineered from the ground up.

From the first feasibility study to construction-ready drawings, Hawkland Global designs pharmaceutical plants that are efficient to run, simple to validate and ready to grow.

Overview

Good Design Prevents Expensive Mistakes

Most problems in a pharmaceutical plant start on the drawing board: crossing material flows, undersized utilities, rooms that cannot be cleaned properly, or no room to expand. Fixing them after construction costs far more than getting the design right first.

Hawkland Global's engineering team brings process, HVAC, utilities and regulatory knowledge together in one integrated design. We plan greenfield plants, brownfield expansions and line conversions, such as moving IV production from glass to plastic containers.

Engineering Services

Feasibility & Master Planning

Market and capacity assessment, technology options, capital cost estimates and phased investment plans.

GMP Layout Design

Facility layouts with separated personnel, material and waste flows, airlocks and room classification zoning.

Process Engineering

Process flow diagrams, mass balances, equipment sizing and line balancing for your target output.

Utilities Engineering

Purified water, WFI, pure steam, compressed air, nitrogen, chilled water and electrical load planning.

Detailed Engineering

P&IDs, equipment layouts, piping and HVAC drawings, and specifications ready for tendering and construction.

Regulatory Support

Design that follows GMP principles, plus documentation to support licensing and regulatory inspections.

Facility Types We Design

IV / LVP Plants
Large-volume parenteral facilities for plastic bottles and bags, including container-forming and terminal sterilisation
Sterile Injectables
Small-volume parenteral plants for vials, ampoules and prefilled syringes
Oral Solid Dosage
Tablet and capsule facilities with granulation, compression, coating and packaging
Liquids & Semi-Solids
Syrup, suspension, cream and ointment production units
Plastics for Pharma
Preform, bottle and closure production for pharmaceutical and food packaging
Support Facilities
Warehouses, QC laboratories, utility buildings and administration blocks

Our Engineering Stages

01

Feasibility Study

We confirm technical and commercial viability, including capacity, technology choice and budget.

02

Concept Design

Block layouts and flow diagrams establish the plant's footprint and zoning.

03

Basic Engineering

Equipment lists, utility loads, HVAC zoning and room data sheets are developed and approved.

04

Detailed Engineering

Construction drawings, specifications and bills of quantities are completed for tendering.

05

Construction Support

We provide site supervision, technical queries and design updates until the plant is complete.

Why Choose Hawkland Global

Integrated Disciplines

Process, HVAC, utilities and architecture are designed by one team, so nothing falls between the gaps.

Technology-Neutral

We design around the best-fit equipment for your product, not a fixed supplier list.

Built for Growth

Layouts include space and utility capacity for future lines, so expansion does not mean redesign.

Design-to-Delivery

Because we also supply and install, the design is practical, buildable and priced realistically.

Standards We Design To

  • ✓WHO GMP and PIC/S GMP
  • ✓EU GMP Annex 1 and Annex 15
  • ✓ISPE Baseline Guides
  • ✓ISO 14644 cleanroom standards
  • ✓Pharmacopoeia water quality (USP / EP)
  • ✓Local building and fire codes

Industries We Serve

  • ✓New pharmaceutical investors
  • ✓Existing manufacturers expanding capacity
  • ✓IV fluid and LVP producers
  • ✓Government and public health projects
  • ✓Plastics and packaging producers
  • ✓Food and beverage processing

Proven on IV/LVP Projects

Hawkland Global's engineering team has planned IV/LVP facilities for producers in Africa and the Middle East. The work covered layouts, utilities, cleanrooms and container-forming lines for plastic IV bottles.

View Case Studies

Frequently Asked Questions

Can you start with just a feasibility study?

Yes. Many clients begin with a feasibility study to confirm capacity, technology and budget before committing to full design.

Do you design expansions of existing plants?

Yes. We design brownfield expansions and line conversions while keeping current production running wherever possible.

Will the design meet my local regulator's requirements?

Our designs follow international GMP guidelines. We also take local regulatory and building requirements into account from the start.

Can you deliver the plant turnkey after design?

Yes. Hawkland Global can continue from design into supply, installation, commissioning and validation.

Have a Plant Project in Mind?

Whether it is a new facility or an expansion, our engineers can help you plan it correctly from day one.

Discuss Your Project