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Case Study · Iraq

PP IV Pharmaceutical Production Line, Iraq

An ISBM-based pharmaceutical production line designed around polypropylene IV containers, automated filling and the supporting engineering required for local production of essential medications.

PP IV ContainersISBM Line100–1,000 mLAutomated Production
CountryIraq
Container Range100–1,000 mL
TechnologyISBM PP IV Line
StatusImplementation Under Way · Mid-2025
01 · Project Overview

A Plastic IV Production Route Built Around Automation

The facility was planned around pharmaceutical polypropylene containers as an alternative to traditional glass IV bottles.

01

The Requirement

The manufacturer required a reliable line capable of handling multiple IV container sizes with consistent filling and a high degree of automation.

02

The Solution Concept

An ISBM line forms pharmaceutical PP containers from preforms, supported by automated filling, sterilisation, inspection, packaging and supporting utilities.

02 · Technical Scope

Production and Facility Systems Working Together

01

ISBM Technology

Injection stretch blow molding for pharmaceutical PP IV containers.

02

Automatic Filling

Automated operation intended to reduce manual intervention.

03

Integrated Hangers

Preforms specified with integrated hangers for IV container production.

04

Cleanroom

Zoning and classification planned through a risk-based URS.

05

HVAC

Air handling, filtration and pressure control linked to the cleanroom basis.

06

Utilities

Water, clean air, nitrogen, steam, electrical and drainage interfaces.

07

Qualification

FAT/SAT and DQ/IQ/OQ/PQ planning within the project methodology.

08

Operator Support

Installation supervision, training, maintenance and technical assistance.

03 · Production Architecture

From Container Formation to Finished Product

01Raw Materials
02PW / WFI
03Compounding
04Filtration
05ISBM Forming
06Filling
07Sterilisation
08Inspection & Packing
04 · Project Objective

Building Local Capacity for Essential Medications

The project is intended to establish reliable local production capability using pharmaceutical plastic containers while creating a line the client's own technical team can operate and maintain.

Plastic Container Route

An alternative to conventional glass IV containers.

Automated Operation

Designed to reduce manual intervention across the line.

Local Supply

Production capability supporting availability of essential medications.

Implementation was under way as of mid-2025. Container-range and performance figures are stated specifications rather than measured production results.
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